Spray Nozzle Technology.

Overview:
Sewer jetter nozzle are custom drilled based on pump's flow and pressure specifications resulting in optimized equipment and superb cleaning performance.

Sewer jetter nozzle perform the tough job of dislodging blockages in a drain or sewer pipe. Attached to the end of a hose, these Sewer jetter nozzle are fed into the drain where they blow the debris down the pipe where it can be removed.

Similarly, Tube Cleaning Nozzles are used to remove deposit build-up, such as soot and scale.

Mayur Engineering offers a variety of  sewer jetting nozzles that are designed to perform many different tasks. In addition to the nozzles displayed on this page,

Mayur Engineering is able to source other nozzles that may be needed.
Mayur Engineering offers a wide range of local and imported tube, drain and sewer cleaning nozzles.

Our sewer cleaning and jetting nozzles are made from the highest quality materials and are engineered to be most effective sewer cleaning products for the municipal and contractor market.

All of our products are made from high-quality, durable materials and are built to last.


Connection: 1/8'', 1/4'', 3/8'', 1/2'', 3/4'', 1’’ bsp and female threaded
Material : 304 Stainless steel, 316 Stainless steel & EN8

Ideal for:

• sewer cleaning
• drain cleaning
• pipe cleaning
• tube cleaning, and more.

Overview:

Spoon type spray nozzles feature a very high impact flat spray pattern with narrow spray angle. They produce a uniform spray distribution of medium-sizes drops. The flat jet spray pattern has sharply defined edges. Flat, high impact, sharply defined spray pattern without heavy edges. This type of high velocity spray is excellent for cleaning applications. Spray angles of 15, 25, 40, 50, 65, 80, 95 and 110 degrees are available.

Features:
High impact spray, high cooling performance and energy-saving mist cooling nozzle.
Large turn-down ratio of 1: 20 and minimal variation in spray angle.
Large free passage diameter for minimal clogging.

Design: One Piece design
Connection: 1/8'', 1/4'', 3/8'', 1/2'', 3/4'' bsp and threaded
Spray angle:  15°-50°
Flow Rate and spray angle make as per customer's requirements
Pressure: 1-7bar

Materials:
These nozzles are available in SS & brass.
Special materials and connections on requirements

Ideal for:

• Slab continuous casting
• Bloom continuous casting
• Billet casting
• Cooling for continuous casting rollers
• Cooling for hot mill rollers
• Continuous annealing equipment
• Washing, degreasing

Note: As per customers Requirement.

Overview:

A complete range of wide angel spray nozzles are shown here. These nozzles produce typically strong impact values, since the jet energy is concentrated over a limited Surface. Different techniques are available to produce a flat spray, each offers a specific design and spray properties Making it possible to choose the nozzle meeting all or most requirements for a given case. For each nozzle we show the most required construction materials but, for all other nozzles, special materials for given applications are often available or can be quoted. Because of the flat jet shape and it’s relatively High impact value. Wide angle flat fan spray nozzles produce a wide, low impact spray.

The circular orifice is relatively resistant to clogging. The deflector surface is machined to align precisely with the nozzle orifice to produce a high quality spray pattern. The orientation of the spray pattern relative to the nozzle pipe connection axis provides extra wide spray coverage at minimal spray stand-off distances.

Wide angel spray nozzles are having strong fluid impact. The energy of the jet is concentrated over a small surface area. Because of the flat jet shape and its relatively high impact values these nozzles are commonly used to wash objects moving on conveyors in a transverse direction to the pipe the nozzles are assembled to a flat jet spraying system involve large of relatively large number of nozzles on to one or more manifolds

Design: One-piece design
Connection: 1/8'', 1/4'', 3/8'', 1/2'', 3/4'' bsp and threaded
Flow Rate and spray angle make as per customer's requirements
Pressure:  1-7bar
Materials - These nozzles are available in SS & brass.
Special materials and connections on requirements

Ideal for:

• Slab continuous casting
• Bloom continuous casting
• Billet casting
• Cooling for continuous casting rollers
• Cooling for hot mill rollers
• Continuous annealing equipment
• Washing, degreasing

Note: As per customers Requirement.

Overview:

Connection: M 1/4, BSPT, Male
Pattern: Straight Solid Stream/ Needle Jet
Passive Orifice: 1.00 mm.
Material: 304 Stainless Steel, 316L Stainless Steel, Brass
Special materials and connections on request.

Flow Rate: 0.85 LPM 3 Bars
Pressure Rating: 10-60 Bars
Operation Rating: 15-30 Bars.

Liquid Type: Fresh Water/Deep well Water
Temperature Shocking: Up to 125 Degree C

Ideal for:

• High Pressure Needle Nozzle
• Basic Style
• High pressure swing cleaning of long net part
• High pressure swing cleaning of squeezing part
• Cleaning of blind whole roller
• Cleaning of groove

Overview:

The nozzle can be a double liquid spray nozzle, with steam or air as its second liquid. Third class-atomizing to achieve optimum atomizing capability Working with high dependability even under the worst condition. Reducing the dosage of compressed air with its high efficiency. Standard and custom spray lances available in a wide. Range of materials and configurations. All system components – nozzles, pumps, sensors and Other hydraulic and pneumatic devices – are controlled. There are many other features that result in better spray. Performance and lower operating costs than competitive. Nozzles. In the sections that follow, you’ll find more detailed

Material: 304 Stainless Steel, 316L Stainless Steel, Brass
Special materials and connections on request.

Ideal for:

• Gas cooling and conditioning
• Cooling prior to bag house, ESP, heat exchanger, kilns
• Cooling towers
• Induct cooling
• Waste incineration

Overview:

Cluster dust suppression nozzle multiple full cone nozzles can produce very fine droplets using only hydraulic pressure. Their full cone spray pattern results from the interaction of several hollow cone sprays, whose number (NR) is stated in the capacity table below. Since the droplet size depends among other factors upon the nozzle size, these multi-orifice nozzles produce a finer spray than a standard full cone single-orifice nozzle working at the same pressure and delivering the same quantity of liquid. Since the droplet size depends among other factors upon the nozzle size, these multi-orifice nozzles produce a finer spray than a standard full cone single-orifice nozzle working at the same pressure and delivering the same quantity of liquid. The design of nozzle bodies produces a wide angle spray while maintaining the fine droplet dimensions.

Connection: 1/2 BSP, 1’’ BSP and threaded
Spray length: 10 foot
Spray wide: 3 to 4 foot
Flow Rate: 12 L/min

Flow Rate and spray coverage Area make as per customer's requirements:

Material: 304 Stainless Steel, 316L Stainless Steel, Brass
Special materials and connections on request.

Ideal for:

• The inflicting of dust storms,
• Fine cleaning,
• Truck dumps,
• Rail car loading/unloading,
• Including conveyor transfer points,
• Ship loaders - unloaders,
• And ash silo discharge chutes.

Note: As per customers Requirement.

Overview:

High quality ultrasonic atomizing nozzles operate on a very sophisticated process which is based on two steps:  In the first one tiny water jets are injected into a high speed air flow which provides a first break up and atomization of the fluid.

In the second step the two phase flow, air entraining liquid droplets, goes through a field of sound waves which produce a further break up and a lower droplet dimension. This is realized through an impact between the two phase flow and a resonator located in front of the nozzle orifice. Ultrasonic atomizers can only be manufactured with high precision machining operations but offer the following remarkable advantages. The droplets in the atomized jet show low values for the Saunter Mean Diameter, and in addition a rather narrow range of individual droplet diameter: in other words the drops are very small and with little difference in diameter between the smallest and the biggest droplet. This means the spray is made by droplets very small and very similar in size, which is very important in all evaporative processes like for example air humidification: it is rather easy then to obtain values for the evaporation time and evaporation length of a given spray.

The noticeable variations in local air pressure all around the resonator, associated to the sound waves, eliminate the danger of dust and foreign particles build-up in the vicinity of the nozzle orifice, thus avoiding a decay in the atomizer performance.

The system will then be very reliable and require limited or null maintenance.

P/N	Nozzle 80°	Nozzle 30°	Nozzle 60°
Air pressure	5.4 bar	4 bar	5.5 bar
Water pressure	1.4 bar	0.7 bar	1.3 bar
Air consumption	110L/Min	250L/Min	230L/Min
Water consumption	7.1L/Hr	45L/Hr	20L/Hr
Droplet size	4-7 microns	4-11 microns	7-14 microns
Air filter	<45microns	<45microns	<45microns
Water filter	<60microns	<60microns	<60microns

Overview:

Oil burner nozzles are available in semi hollow cone spray pattern. Micro-finish of tip & disc seats permitting flow only through the slots of the disc, plus extremely close manufacturing tolerances, ensure accurate capacity control. These nozzles are fitted with filter in order to provide highly efficient in depth filtration with one piece construction extra fine filter microns are supplied as standard on all small capacity nozzles.

Brass transmits heat fast from the nozzle face to reduce the possibility of varnish and oil residue buildup. Stainless steel provides that extra durability for metering parts where wear is a factor.

Range: Spray Angle: 45º, 60º, 70º, 80º & 90º.
Flow rate (GPH) at 100 PSI Pressure: 2.50, 3.00, 3.50, 4.00, 4.50, 5.00, 5.50, 6.00, 6.50, 7.00...... GPH.
Connection: UNF 9/16”
M.O.C.: SS 304

Ideal for:
Sponge, Iron plants & Dust suppression, LDO firing in kilns of cement.

Overview:

Compact stream jet with a defined jet length owing to optimum. Flow conditions are not affected by turbulence. A concentrated jet with high impact force is achieved. This is used for powerful punctiform Impact, wherever concentrated jet power is vital.

Characteristic: A high efficiency and economical performance is obtained.
Features: Optimized flow maximum jet power concentrated energy.
Design: One Piece Construction.
Narrow, concentrated stream jet with high impact force.
Spray Angle: 0 Degree
Flow rate lap at pressure P = 0.5-10 bar and 0.5 to 350 LPM
Connection Size: 1/4 inch to 2 inch
Material: EN8, SS, BRASS, PVC, TEFLON Thread: BSP or NPT
Flow Rate and spray angle make as per customer's requirements.

Ideal for:

• For High pressure cleaning systems, Jet Cutting and separating
• Cleaning installations
• Jet cutting
• Separating

Overview:

Fogging Jet nozzles produce a high volume of fine mist through multiple small apertures. They produce full cone type pattern with large flow rates with the aid of several fiat jets spraying into one another. Thread size is 3/4"BSP with larger sizes available on request.

Nominal flow rates are 20, 30 and 40 L/ min at 3 bar pressure.
Material: 304 Stainless Steel, 316L Stainless Steel, Brass

Ideal for:

• Dust Control
• Chemical Processing
• Fire protection

Note: 
Flow Rate and spray angle make as per customer's requirements
Special materials and connections on requirements

Overview:

This ergonomic, Premium Adjustable Spray Nozzle with modern, sophisticated design impresses with its robust metal and plastic components with non-slip soft plastic elements. These render it highly sturdy and it lies pleasantly in the hand. This allows comfortable use. The water jet is infinitely variable; you can adjust it as you please: from fine mist to powerful hard jet, depending on the application. The Adjustable Spray Nozzle can be easily used with one hand.
The nozzle is securely protected, with an attractive design.

Features

• Sturdy, non-slip metal- and plastic design. 
• The ergonomically designed Adjustable Spray Nozzle is extremely robust thanks to the metal components and lies optimally in the hand
• Water flow rate is infinitely adjustable
• How much or how little water is ideal depends on the intended application. The Premium…
• Robust nozzle sleeve
• The nozzle sleeve is robust and cannot be removed and therefore lost.
• Materials - These nozzles are available in brass.
• Special materials and connections on requirements
• Connection: 1/8'', 1/4'', 3/8'', 1/2'', 3/4'' bop and threaded

Ideal for:

• Cleaning of intensive stains and watering with fine mist
• Spray Pattern
• Hard jet, Fine mist Frost protection
• On/off trigger Lock
• Water flow can be shut off
• Water quantity can be regulated

Note: As per customers Requirement.

Note: As per customers Requirement

Overview:

This Nozzle more uniform flat spray with knife-like cutting edge and maximum impinging force with minimum loss of energy. Typical Applications: steel mills where spray position is critical.

Connection: 1/8 to 1/2 BSPT, BSP and threaded
As per customers Requirement
Spray angle: 20º to 120º
Flow Rate and spray angle make as per customer's requirements
Material: 304 Stainless Steel, 316L Stainless Steel, Brass
Special materials and connections on request.

Ideal for:

• Paper processing
• Material cleaning and processing
• Descaling
• Low pressure cleaning

Overview:

This nozzle has three piece as below.

1. Nozzle Nut
2. Nozzle Holder
3. Nozzle Tips

We offer Flat Spray Nozzles in varied specifications to suit the requirements of the buyers.

Flat Spray pattern with uniform distribution of droplets. Typically used for paper mills. Produce flat or sheet-type spray pattern.

Spray angles available from 0º (solid stream) to 110º; solid stream provides highest impact per unit area

Connection: 1/8 to 1/2 BSPT, BSP and threaded
As per customers Requirement
Spray angle: 30º to 80º
Flow Rate and spray angle make as per customer's requirements
Material: 304 Stainless Steel, 316L Stainless Steel, Brass
Special materials and connections on request.

Ideal for:

• Paper processing
• Material cleaning and processing
• Surface treatment
• Spray Coating
• Filter Cleaning
• Lubricating
• Roll Culling
• Sand and Coal Washing

Overview:

Type flat jet spray nozzles are designed for high pressure washing applications. Their specially designed inner profile allows for even jet distribution, which results in effective and uniform cleaning action over the surface being processed. All nozzles are finished on high precision machinery assuring close manufacturing tolerances made out of AISI 316 grade stainless steel and all machinable material.

• Design: One piece construction, none clogging type.
• Connection: 1/8 to 1/2 BSPT, BSP and threaded.
• Spray angle: 30º to 120º
• Flow Rate and spray angle make as per customer's requirements
• Material: 304 Stainless Steel, 316L Stainless Steel, Brass
• Special materials and connections on request.

Ideal for:

• Surface Treatment,
• Roll Cooling,
• Degreasing & Rinsing,
• Lubricating,
• Industrial washing machines.

Note: As per Customers Requirement.

Overview:

Hollow cone nozzles produces a conical spray pattern like a circular ring of where droplets are distributed on to the --- surface of the conical shape they are used in many different application like gas scrubbing, dust suppression cooling of large surface. Different types of hollow cone nozzle are shown below.

Hollow Cone Nozzles has fine & uniform liquid distribution. This uniform hollow cone atomization is possible due to Flow Geometry. Inside insert ensures efficient rotation of the liquids. Achieve narrow droplet size.

The basic Design Of this nozzle is based on fundamental principle of axial swirling motion.

Design : Vane less (Two Piece Construction) none clogging.

Ideal for:

• Chemical Process Engineering.
• Cooling of gases.
• Cooling of air dust suppression.
• Cleaning Process.
• De-superheating.
• Foam Control.
• Metal Testing & Brine Spraying.
• Foam control
• Scrubbing, air & gas washing
• Industrial washing
• Cooling, wetting and degreasing
• Dust control settling
• Bins, flue ducts etc., metal treatment & in chemical process
• Connection Size: 1/4 inch to 4 inch
• Material: EN8, SS 304, 316, BRASS, PVC, and TEFLON Thread: BSP or NPT
• Special materials and connections on request.
• Flow Rate and spray angle make as per customer's requirements

Overview:

These hollow cone nozzles work on the tangential flow principle and are manufactured by machine tool operation from metal bar stock. This offers versatile construction of small sized nozzles. In addition nozzles can be made on request from any special materials and alloys that are available as a bar stock. There are following types of hollow cone nozzles.

1) Tangential Entry 2) Inline (Axial) Entry 3) Spiral Hollow cone

We are engaged in the manufacturing of Hollow Cone Spray Nozzles that are known for their superior quality and high durability among the buyers. Owing to above features, these Hollow Cone Spray Nozzles are widely used in various industrial applications. Moreover, the clients can avail these Hollow Cone Spray Nozzles in varied specifications.

Benefits of Hollow Cone Spray Nozzle

• Uniform distribution of wide rate of flow rates and pressures
• Small to medium drops
• Wide choice of styles, spray angles, flow rates and materials
• Typically used for cooking, cleaning, gas scrubbing, dust control and fire protection
• Produce hollow cone pattern with ring-shaped impact area
• Effective atomization of liquids at lower pressures
• Large, unobstructed flow passage minimizes clogging
• Design: Vane less (Two Piece Construction) none clogging
• Materials: Brass, Stainless steel, PVC

Features:

• Superior quality
• Corrosion resistant
• Durable
• Superior performance
• Two piece construction with a replaceable orifice cap
• Non- clogging type
• Uniform distribution with fine atomization even at low pressure

Connection Size: 1/4 inch to 4 inch
Flow Rate and spray angle make as per customer's requirements

Ideal for:

• Chemical Process Engineering.
• Cooling of gases.
• Cooling of air dust suppression.
• Cleaning Process.
• De-superheating.
• Foam Control.
• Metal Testing & Brine Spraying.
• Foam control
• Scrubbing, air & gas washing
• Industrial washing
• Cooling, wetting and degreasing
• Dust control settling
• Bins, flue ducts etc., metal treatment & in chemical process

Overview:

We are a renowned Manufacturer and Supplier of Spiral Spray Nozzle, which is well-acclaimed for its unique design and high performance in the domestic market. This type Spiral Spray Nozzles that are available for spray angle 25 to 180 degree. Moreover, its free Passage design minimizes clogging being a one piece construction.

The spiral full cone nozzles combine small sizes with wide flow rate and opening- they are non-clogging due to absence of internal parts.

1. Thread Size: 3/8'', 3/4'', 1/2'', 1’’, 1-1/2'', 2’’, 2-1/2'' etc.
2. Spray Angle: available 25 degree to 180 degree at 3 bar water pressure.
3. Flow Rate: Standard Flow or Original equipment manufacturer Flow Available at bar.
4. Nozzles material: Stainless Steel (304SS, 316SS), Brass, Brass Plated Nickel, Plastics (PVC, Teflon, PP).
5. Flow Rate: Standard Flow/Capacity or Flow Rate and spray angle make as per customer's requirements

Ideal for:

• High Pressure Washing/Cleaning
• Pollution Control
• Steel Industry
• Mining Industry
• Automobile
• Food Processing
• Paper Making
• Pharmaceutical
• Dust Remove
• Fire fighting system
• Gas washing
• Cooling Towers

Overview:

This type of nozzle gives square cone with uniform distribution throughout.

1. Produces a full cone square pattern
2. Sprayed volume is evenly distributed across spray pattern
3. Available with a range of spray angle

Materials and Construction: 

• Standard materials are Brass and Stainless Steel.                                      
• Male and female thread available
• 3/8" or 1/4" BSP / NPT threaded connections available
• Specially designed internal core ensures a good                                                

Ideal for:

• Cooling and quenching
• Product washing
• Air and gas washers
• Scrubbers
• Liquor washer
• Dust control
• Fire protection
• Continuous Casting Cooling.

Note: Special materials and connections on request.

Overview:

We are a reputed Manufacturer and Supplier of Full Cone Spray Nozzle, which is highly appreciated for its compact design, durability and reliable performance. This Full Cone Spray Nozzle has two piece construction.

Full Cone Spray Nozzle offered by us, has a solid full cone pattern, spread narrow to wide spray angle with relatively fine to coarse spray.

Full Cone Nozzles has high precision & uniform liquid distribution circular area. This gives uniform liquid distribution throughout the entire circular impact area. The basic design of this nozzle is based on fundamental principle of axial of axial swirling motion.
 
The Larger Nozzles in are widely used in the industry, for a wide variety of applications. They maintain the simple design of the smaller nozzles, with the inherent resistance to cooling due to design of the X-vane and are often manufactured by any type of machinable material like SS304, SS316, and PP/PVC etc.

1. Thread Size: 3/8'', 3/4'', 1/2'', 1’’, 1-1/2'', 2’’, 2-1/2'' etc.
2. Spray Angle: available 0 degree to 180 degree at 3 bar water pressure.
3. Flow Rate: Standard Flow/Capacity or Original equipment manufacturer available as per customers' requirements.

Ideal for:

• Steel Mill & Engineering Systems processing,
• High Pressure Washing/Cleaning,
• Pollution Control,
• Steel Industry,
• Mining Industry,
• Automobile,
• Food Processing
• Paper Making,
• Pharmaceutical,
• Dust Remove,
• Drying,
• Cleaning and washing process,
• Improving on chemical reactions.
• Coating etc...